Alexandra Stokes Armchair August 30th, 2018 - 15:04:59
Provided both side panels have been cut to exactly the same size, there is no reason why you should not clamp them together with all edges flush and cut out paired slots at the same time.
Two slots corresponding to those cut in the top edges of the side panels are made in the back panel. They are the same length - 165mm and are located 64mm from, and parallel to, the short sides, and is 368mm. in length.
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Now cut the slots in the side panels. There are two on each: one houses the back panel and the other houses the seat panel. Make the slot for the seat panel first. This slot, which is 16mm wide, runs at angle, from a point about halfway down the front edge, to a point 368mm from the front edge. To mark it in exactly, first draw a point on the front, short edge, 267mm from the top long edge. With a protractor set at 86° mark in the angle at which the seat panel meets the front edge of the side panel. Then use the two marked points to draw in a line extending 368mm from the front short edge of the side panel. This line marks the proposed location of the upper surface of the seat panel. To mark out the correct width of the slot, draw another point 16mm from that already marked on the front short edge of the side panel and, with the aid of a protractor, draw another line parallel to the first and 16mm from it.
Use a tenon saw to cut the slot, following the rules on correct sawing techniques given in most DIY manuals. If you cut exactly to the marked lines, you will make the slot slightly too wide. Instead, position the saw so that one face is just inside and parallel to the line. When you have cut down the lines, cut out the short edge of the slot with a jig saw or chisel.
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